Repair

Hybrid Additive Manufacturing Improves Debarking Knife Tip Strength and Production Efficiency

Nicholson Manufacturing chose the Mastercam APlus specialized add-on to unlock hybrid manufacturing for making its debarker knife tips, enabling it to add durable layers to the wear surfaces of the tips to make them more resilient while also making the production process more efficient.

Angela Osborne
Managing Editor, Gardner Business Media

BPMI Chooses Velo3D Metal 3D Printing System to Produce Parts for U.S. Naval Nuclear Propulsion Program

The fully integrated 3D printing solution will be operated by ATI in a newly established facility that will provide the U.S. Naval Nuclear Propulsion Program with alternatives to cast parts.

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Accufacture Develops Alchemist 1 Robotic AM Cell Engineered With Meltio’s Wire-Laser Metal 3D printing Technology

This all-in-one additive manufacturing robotic work cell was engineered for seamless integration and rapid deployment for the safe and reliable manufacture and repair of metal parts.  

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Nikon Lasermeister Metal DED 3D Printer and Scanner Developed for Industrial Applications, Turbine Blade Repair

This technology gives manufacturers the ability to build onto existing parts with high precision and utilize a variety of materials, reducing lead times and minimizing postprocessing requirements.

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7 Important Ideas on Postprocessing in AM

Additive manufacturing is defined by 3D printing, but it is more than this step. For almost every AM production part, steps after the 3D printing operation are essential to complete the part and realize its value. Here are several thoughts.

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Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

The hybrid machine tool is an idea that continues to advance. Two important developments of recent years expand the possibilities for this platform.

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5 Points You Might Not Know About Hybrid CNC Machine Tools

Hybrid Manufacturing Technologies’ co-founder describes the role of hybrid additive manufacturing machines, and explores their possibilities related to heat treating, multimaterial tooling and making parts with embedding sensing.

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UPM Additive Solutions
The World According To
Airtech
3D printing machine trainings

FormAlloy Opens Application Development Center in California

The Application Development Center significantly expands Formalloy’s capabilities, serving as a hub for research and development, and offering customers and partners access to the latest in metal 3D printing technology, expert consultation and a collaborative environment to develop and refine their applications.

Angela Osborne
Managing Editor, Gardner Business Media

German National Railway Certifies Essentium HSE Printing Platform, Materials

Essentium’s additive manufacturing solutions will enable Deutsche Bahn to increase its fleet availability through easy and fast replacement of parts and tools.

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Würth CEO Joins 3D Printing in Auto Collision Task Force

The task force will evaluate how 3D printed auto parts can be used to assist in the collision and automotive repair sector in a safe and regulated environment.

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MC Machinery’s Wire-Laser Metal 3D Printer for Efficient, Versatile Processing

The printer applications include rapid prototyping, mold and die, one-offs, short runs, mass manufacturing, maintenance, repair, tooling and more.

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Advancing Additive Manufacturing With a CATCH and Release Approach

Solutions for energy efficiency, sustainability, part repair and more are developing at Siemens’ Charlotte Advanced Technology Collaboration Hub (CATCH) in North Carolina.

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Is Every 3D Printed Replacement Part Inherently an Upgrade? AM Radio #32

Additive manufacturing is a powerful tool for replacement parts, but turning to AM offers opportunities beyond recreating what came before. In this episode of the AM Radio podcast, we discuss AM for repair, replacement and upgrades. 

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3D Printed Heat Exchanger Illustrates Siemens' CATCH and Release Approach

Solutions for energy efficiency, sustainability, part repair and more are developing at Siemens’ Charlotte Advanced Technology Collaboration Hub (CATCH) in North Carolina.

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Acquire
The Cool Parts Show
AM Radio
3D printing machine trainings

What Is the Role of Directed Energy Deposition (DED)? We Are Still Discovering It

The applications go well beyond repair. Recently posted articles find many different use cases for DED, including its expanded application for production parts.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

Video: Additive Manufacturing for Aircraft Blade Repair

Optomec machines use directed energy deposition guided by optical measurement and automatic programming to repair aircraft engine blades. Here is a look at the 3D printing repair operation.

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Aircraft Engine MRO: How Additive Manufacturing Plus Robotic Finishing Will Expand Capacity for Blade Repair

AM offers the chance to bring fast, automated processing to individualized, part-by-part restoration of turbomachinery. A cell developed by Acme Manufacturing and Optomec is able to automatically repair 85,000 unique aircraft engine blades per year.

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Optomec, Acme Manufacturing Collaborate on Fully Automated Work Cell

Said to be the industry’s first fully automated work cell for the additive repair of turbine parts, the turnkey solution includes seamless integration of preparation, additive repair and finishing functions.

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Taking Advanced Manufacturing Technology to the Site of Repair

The cost of a broken or malfunctioning part extends beyond monetary figures. Siemens Energy’s Additive Manufacturing Onsite Repair (ADDMORE) service aims to promote shorter repair times, longer intervals between service and increased availability of machines and spare parts.

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Collins Aerospace Opens North Carolina Additive Manufacturing Center

New facility expands company’s global repair capabilities at Monroe, North Carolina, campus

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Air Force Awards $1.5M Contract to Optomec for Additive Repairs

Company says additive repair solution for F35 large titanium blisk has potential to reduce costs by 80% and save tens of millions annually.

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Airtech International Inc.

Video: AM for Repair of Large Shafts

Wind power shafts that might once have been scrapped are now returned to service. See the robotic directed energy deposition (DED) and shaft preheating system developed by Ikergune, Izadi and Talens.

Peter Zelinski
Editor-in-Chief, Additive Manufacturing

GE Aviation Singapore Approved for Metal Additive Engine Component Repairs

The company says metal 3D printing enables customization and complexity for repair parts, with repairs customized for each individual part because each part wears differently during service.

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On-Demand: Additive Manufacturing a Reverse-Engineered Part

Come see how PowerShape software fixes damaged and broken parts into clean models that can be sent to a 3D printer for additive manufacturing.

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BigRep’s Shield Large-Format Dry Cabinet Prevents Material Degradation

Cabinet is designed to protect filament from material degradation by eliminating more than 99% humidity, thereby reducing material waste by 20% and repair costs up to 50%.

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Solving MRO Challenges with Bound Metal Deposition

Three case studies reveal how Desktop Metal’s second-generation Studio System bound metal deposition printer eliminates common safety hazards of metal AM, enhancing the technique’s value for maintenance, repair and operations (MRO) applications.

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ZVerse Launches “2D-to-3D” Automated Conversion for Part Production

Automation-assisted conversion generates usable 3D digital assets from legacy 2D manufacturing plans for service and maintenance, repair and overhaul (MRO) part production

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Navy Awards $1.5M Contract for Meld Technology for Metal Printing, Repair

Program will further the Navy’s ability to support critical operations by delivering instructions and training for repair and printing of naval metal parts on site at the shipyard.

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AM Radio