Product Development

Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

4 Ways Augmented Reality and 3D Printing Intersect

Augmented reality (AR) is bringing benefits to additive manufacturing, and vice-versa. 

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IndyCar's 3D Printed Top Frame Increases Driver Safety

The IndyCar titanium top frame is a safety device standard to all the series' cars. The 3D printed titanium component holds the aeroscreen and protects drivers on the track. 

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Materialise Develops CO-AM System for Holistic Process Quality

Formnext: QPC users can collect and monitor data during the different stages of product development —including research, validation and production — giving additive manufacturers a holistic view of their process and its interrelationships.

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PostPro SFX Desktop Vapor Smoothings Enhances Parts’ Visual, Functional Properties

Formnext 2023: This desktop chemical vapor smoothing machine features a compact benchtop design, making it well suited for R&D and low-volume prototyping projects.

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HP Works With Brooks Running to 3D Print Performance Footwear

HP has collaborated with Brooks Running to create the Brooks Exhilarate-BL which features 3DNA, a 3D-printed midsole technology that delivers a propulsive, bouncy ride.

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Additive Manufacturing's Evolving Role at Fathom Now Emphasizing Bridge Production

Bridge production is currently the biggest opportunity for additive manufacturing, says Fathom Manufacturing co-founder Rich Stump. How this service provider leverages AM while finding balance with other production capabilities.

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Sinter-Based Additive Manufacturing Finds a Place Alongside MIM, Press and Sinter at APG

Powder metallurgy company Alpha Precision Group (APG) is applying a particular class of metal 3D printing technology for both rapid iteration in development and flexibility in production.

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Foundry Lab: How Casting in a Day Will Improve the Design of Metal Parts (Includes Video)

The company’s digital casting process uses 3D printing, but the result is a cast part. By providing a casting faster than a foundry, the company says effective prototyping is now possible for cast parts, as well as bridge production.

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Faster Iteration, Flexible Production: How This Inflation System OEM Wins With 3D Printing

Haltec Corp., a manufacturer of tire valves and inflation systems, finds utility in 3D printing for rapid prototyping and production of components for its modular and customizable products.

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MC Machinery’s Wire-Laser Metal 3D Printer for Efficient, Versatile Processing

The printer applications include rapid prototyping, mold and die, one-offs, short runs, mass manufacturing, maintenance, repair, tooling and more.

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PowderCleanse Concept Delivers In Situ Powder Analysis for Metal 3D Printing

A collaborative project developed a prototype solution for measuring particle size distribution on the production floor, as part of the sieving step typical to additive manufacturing processes using metal powders. 

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AM Companies Collaborate With Wilson to Create First Airless Prototype Basketball

General Lattice’s enterprise solutions team worked with Wilson to bring its concept to life by streamlining the design and iteration process through the use of its computational design tools and workflows.

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Protolabs’ Software Provides Instant Manufacturability Analysis for 3D Printing

The automated design feedback helps accelerate product development and avoid unnecessary production costs by making design adjustments early.

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4 Weeks from Design to Molded Part for Medical with Metal 3D Printed Tooling

Mold builder Westminster Tool applied the Trueshape process from Mantle to produce tooling to take a medical device from prototype mold to full-scale production in a matter of weeks. 


Sigma Additive Solutions Partners With SLM Solutions to Optimize Quality Solutions in AM

Sigma’s PrintRite3D technology and SLM Solutions’ 3D metal printers will enable users to standardize product development. The shared goal is to integrate certified quality assurance software for the use of additive manufacturing machinery. 

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Why This Photopolymer Developer Wants Prototyping to Go “Massless”

High-performance materials supplier polySpectra is embracing augmented reality (AR) with a new tool called Massless intended to reduce unnecessary 3D printing.

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Defense Department Looks to Additive Manufacturing to Propel Hypersonic Systems

The DoD is requesting prototype solutions for its Growing Additive Manufacturing Maturity for Airbreathing Hypersonics (GAMMA-H) challenge as part of the department’s ongoing efforts to expand manufacturing processes for intricate hypersonic weapons parts.

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How to Build 10,000+ Shot Molds in Hours

Rapid tooling isn’t so rapid when it takes days to 3D print a metal mold, and then you still must machine it to reach the necessary tolerances. With Nexa3D’s polymer process you can print a mold in hours that is prototype or production ready and can last for more than 10,000 shots.

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General Atomics Aeronautical Systems Establishes Additive Design, Manufacturing Center

The center focuses on additive manufacturing applications, R&D, large-scale tooling and next-generation flight hardware to streamline the manufacturing of unmanned aircraft systems.

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How Hybrid Tooling — Part 3D Printed, Part Metal Shell — Accelerates Product Development and Sustainability for PepsiCo

The consumer products giant used to wait weeks and spend thousands on each iteration of a prototype blow mold. Now, new blow molds are available in days and cost just a few hundred dollars.

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Titanium Golf Club Line Leverages AM to Boost Clubhead Performance

Japanese lifestyle golf brand Designer utilizes Farsoon 3D printing to optimize the design and production of its latest titanium golf club line.

Angela Osborne
Managing Editor, Gardner Business Media

Velo3D Adds StarHagen to Contract Manufacturer Network

StarHagen is a provider of high-quality production parts for aerospace companies and specializes in manufacturing with extreme precision for prototype and production-volume manufacturing.    

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Covestro Sells Additive Manufacturing Business to Stratasys

The sale includes R&D facilities as well as offices and employees in Europe, U.S. and China.

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3DEO Adds Design for Additive Manufacturing as Core Service

IMTS 2022: New offering opens 3DEO’s technology to customers across all stages of product development.

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Azul 3D’s Lake Printer Offers a Single, Streamlined Production Platform

IMTS 2022: Azul 3D says its Lake printer enables manufacturers to transition from prototyping to mass manufacturing on a single, streamlined production platform.

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Hybrid Metal 3D Printer Enables Quick-turn Prototyping

IMTS: Matsuura Machinery’s Lumex Avance hybrid metal 3D printers are said to enable lights-out production for highly accurate parts from metal powders.

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Bridge Production Is Real Production

Not prototyping — it is something far more than this. The chance to launch the product into the world using additive manufacturing as the initial process delivers important new possibilities, and even keeps on delivering advantages far into the product’s life.

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