Assembly Consolidation
Metal and Composite AM Grant US Army Significant Savings
Markforged’s printers and proprietary Eiger software have enabled the U.S. Army to save over $9,000 per part for some critical training components.
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Oil Collector Upgrade for Legacy Helicopters Is a 3D Printed Pathfinder Part
The lightweight part was delivered faster and made more easily via electron beam melting (EBM) than a conventionally manufactured alternative could be produced, while also illuminating a way forward for upgrading other existing systems.
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Lightweight Combustion Chamber for 3D Printed Rocket Engine: The Cool Parts Show #30
An engine for repeated trips to the moon is 3D printed in just three pieces from a metal matrix composite combining aluminum for weight saving with ceramic for high-temperature performance.
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Space Launch System Accumulator is a Giant Leap for 3D Printing
A collaboration between Aerojet Rocketdyne and NASA is resulting in critical parts being 3D printed for new versions of the workhorse RS-25 engine.
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10 Examples of 3D Printed Tooling
Additive manufacturing can aid conventional manufacturing through the production of tooling. This article showcases 10 clever uses of 3D printed tooling.
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3D Printed Air Duct Based on Fluid Dynamics: The Cool Parts Show #26
Air ducts are ubiquitous, but are they all as efficient as they need to be? Computational fluid dynamics informed the redesign of this 3D printed air duct — made to serve a 3D printer.
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Autonomous Underwater Vehicle With 3D Printed Hull: The Cool Parts Show #24
Our first episode of The Cool Parts Show from inside a 3D printer! Big Area Additive Manufacturing (BAAM) produces exterior components of a robot submarine and changes how this AUV is marketed.
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Porsche Advances Electrification with Generative Design
The sports car manufacturer achieves weight savings and assembly consolidation using additive manufacturing instead of casting for an electric drive housing.
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Better Material Recapture, Reuse Through 3D Printing (Video #5)
3D printing helps to simplify both manufacturing of a product and material recapture at the end of its usable life. The key is having a plan at the beginning. More in this video, the last in our series on 3D Printing and the Circular Economy.
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How 3D Printing Enables More Sustainable Designs (Video #2)
The circular economy needs the lightweight, optimized and efficient designs that only 3D printing can provide. More in this video, part of our series on 3D Printing and the Circular Economy.
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