LPBF

3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71

Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.

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Robots

Robotics Integrator Leverages 3D Printing for Faster Automation Deployment

Rapid Robotics helps manufacturers get up and running with automation quickly, by providing robots that arrive pretrained and already equipped with tooling which is often 3D printed.

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Additive Manufacturing Versus Cavitation

The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.

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Freeform: Binder Jetting Does Not Change the Basics of Manufacturing

Rather than adapting production methodologies to additive manufacturing, this Pennsylvania contract manufacturer adapts AM to production methodologies. In general, this starts with conversation.

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Postprocessing

Video: Binder Jetting Production Workflow at Freeform Technologies

Additive manufacturing via binder jetting includes a sequence of downstream steps. During a visit to the Pennsylvania metal 3D printing part producer, I had the chance to walk through this process.

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Featured

Metal

From Parts to Problem-Solving: 3DEO's Evolution with Intelligent Layering Metal 3D Printing

The technology developer and parts provider is moving beyond transactional 3D printing, in favor of holistic solutions where its AM process can have the greatest impact.

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Machining

5 Points You Might Not Know About Hybrid CNC Machine Tools

Hybrid Manufacturing Technologies’ co-founder describes the role of hybrid additive manufacturing machines, and explores their possibilities related to heat treating, multimaterial tooling and making parts with embedding sensing.

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Basics

AM Workshops: The 3D Printing Conferences at NPE and IMTS 2024

We are presenting half-day conferences on additive manufacturing at both of the two largest manufacturing events in North America this year. Join us!

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Latest Issue

Metal

LPBF

Video: Ergonomics and Economics of Really Big Laser Powder Bed Fusion

The DMP Factory 500 solution currently operating at CIMP-3D offers a look at the equipment and steps necessary to 3D print metal parts at large scale.

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Robots

Chuck Jaws Achieve 77% Weight Reduction Through 3D Printing

Alpha Precision Group (APG) has developed an innovative workholding design for faster spindle speeds through sinter-based additive manufacturing.

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Materials

Sustainable Metal Powder Company Addresses Next Piece of Road Map: Renewable Energy

Continuum Powders, the material production arm of small-scale foundry technology company MolyWorks, has announced new partnerships aimed at further reducing the environmental impact of its metal powder production.

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Polymer

Automation

UltiMaker Targets Light Industrial Applications With 3D Printer Designed for the Factory Floor

The company’s Factor 4 3D printer introduced this week is designed to complement conventional manufacturing equipment including CNC machining and automation.

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Supply Chain

7 Things You’ll Learn at the NPE2024 3D Printing Workshop

Are you a molder, toolmaker or OEM looking to adopt 3D printing? Here are 7 lessons about this technology that will be explored during a workshop at NPE2024: The Plastics Show.

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Complete Speaker Lineup Announced for the 3D Printing Workshop at NPE2024: The Plastics Show

Presentations will cover 3D printing for mold tooling, material innovation, product development, bridge production and full-scale, high-volume additive manufacturing. 

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Composite

Composites

Eaton Developing Carbon-Reinforced PEKK to Replace Aluminum in Aircraft Air Ducts

3D printable material will meet ESD, flammability and other requirements to allow for flexible manufacturing of ducts, without tooling needed today.

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Composites

Video: Reinforcing (and Joining) Parts After 3D Printing

Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.

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Sporting Goods

Next-Gen Horse Trailers to Be Built With Robotic 3D Printing

Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.

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Additive Manufacturing Conference
The Cool Parts Show
AM Radio
Are You a 3D
Flexible Bellows Made Through Metal 3D Printing: The Cool Parts Show #64

Flexible Bellows Made Through Metal 3D Printing: The Cool Parts Show #64

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

Multimaterial, Self-Sensing, 3D Printed Scoliosis Braces

What Is Neighborhood 91?

What Is Neighborhood 91?

Video: Intelligent Layering Metal 3D Printing at 3DEO

Video: Intelligent Layering Metal 3D Printing at 3DEO

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

Basics/101

AM 101: What Is Binder Jetting? (Includes Video)

Binder jetting requires no support structures, is accurate and repeatable, and is said to eliminate dimensional distortion problems common in some high-heat 3D technologies. Here is a look at how binder jetting works and its benefits for additive manufacturing.

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Large Format

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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Sustainability

Video: Multimodal Powders for Metal 3D Printing

Rather than uniform particle diameters, multimodal powders combine particles of different sizes. In this video, how and why Uniformity Labs produces multimodal metal powders for additive manufacturing. 

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