Peter Zelinski

Peter Zelinski Editor-in-Chief

Cool Parts

This Rocket Fuel Injector Is a Solid Part That Contains a Working Motor: The Cool Parts Show #1

Our new video series debuts with a look at a solid metal part made through additive manufacturing that was built with a motor embedded inside. The motor sealed within the part adjusts the rocket’s fuel mixture while the rocket is in flight.

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Metal

Velo3D: Avoiding Support Structures Means Metal AM Can Be a Solution for Direct Part Replacement

Because of the extent of the redesign they might call for, support structures can be an impediment to AM adoption. Reducing the need for support structures increases the viability of 3D printing for current parts.

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Production

Video: Additive Manufacturing Expands Design Possibilities for Automotive Lighting

Automotive lighting maker Varroc Lighting Systems describes the impact 3D printing instead of injection molding will have on car features such as headlights.

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Materials

As 3D Printing for Production Becomes Practical, the Attention in Materials Shifts to Practical Concerns

Recent posts relate to ensuring sufficient materials supply for production, certifying processes for AM materials, and even whether the properties of polymer AM include the ability to hold a screw.

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AM at Jabil: From 3D Printing Materials to Distributed Manufacturing

One of the largest manufacturers in the world has made a significant investment in 3D printing — both as a user and an advancer of this technology. Our original reporting dives into the what and why of additive manufacturing at Jabil.

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Design

10 Questions About Additive Manufacturing for Production with Jabil’s John Dulchinos

“We’re in this for the long haul,” he says. Here are the challenges facing 3D printing for production, and here are the ways those challenges will be overcome.

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Production

Additive Manufacturing Is Succeeding in Production! Here Are Examples

We are no longer predicting that additive manufacturing will be used in production — because it already is. Find real stories of 3D printing for full production at AM's leading edge in this collection. 

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Production

Video: Can 3D Printed Parts Hold Self-Tapping Screws?

Automotive light maker Varroc Lighting Systems will soon begin using additive manufacturing for plastic production parts fastened into assemblies. Here are the results of its tests with self-tapping screws.

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Basics

Jabil Prepares for Production AM: It’s Down to the Basics Now

Jabil is getting ready for additive manufacturing to take its place as a production option in addition to conventional processes such as molding and machining. AM can and will fill this role, the company says — the focus now is on controlling cost and assuring quality and reliability.

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Mold Tooling

Video: Controlled Porosity Can Be Functional Advantage Realized via 3D Printing

A wall of metal that looks solid is actually 90% dense, allowing gas to pass through. Mold venting is one application.

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Metal

Video: The STL File Can Produce Surface Defects in 3D-Printed Parts

Timothy Simpson of Penn State University discusses the influence of model definition in additive manufacturing and what to do about its effects.

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Basics

Video: Support Structures Are Misnamed! How to Understand Anchors in Additive Manufacturing

Supports or anchors can account for a significant share of both the engineering investment and material use in metal additive manufacturing. Michael Hansen of SLM Solutions discusses the role and importance of support structures.

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