Peter Zelinski

Peter Zelinski Editor-in-Chief

Robots

Micro Robot Gripper 3D Printed All at Once, No Assembly Required: The Cool Parts Show #59

Fine control over laser powder bed fusion achieves precise spacing between adjoining moving surfaces. The Cool Parts Show looks at micro 3D printing of metal for moving components made in one piece.

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Materials

“Mantis” AM System for Spacecraft Uses Induction for Deposition

The metal 3D printing system melts wire without lasers. 30-foot-diameter parts are built on a rotary-feed system that eliminates the need for a large machine frame or gantry.

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Metal

Six Years After Launch, OSU Has a Leading Facility for Metal AM

At the Ohio State University metal additive manufacturing lab, undergraduate students serve as employees on projects aiming to help companies advance with AM. Here is a look inside the facility now running a dozen metal additive systems.

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Metal

New Zeda Additive Manufacturing Factory in Ohio Will Serve Medical, Military and Aerospace Production

Site providing laser powder bed fusion as well as machining and other postprocessing will open in late 2023, and will employ over 100. Chief technology officer Greg Morris sees economic and personnel advantages of serving different markets from a single AM facility.

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Production

ConocoPhillips Sees Oil and Gas Supply Chain Opportunity With Additive Manufacturing

Production of parts when needed and where needed can respond to the oil and gas sector’s multibillion-dollar challenge of holding parts in inventory. The supply chain benefit will justify additive even before the design freedoms are explored.

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EBM

Video: What Is Electron Beam Melting (EBM)?

Electron beam melting is the higher-energy metal 3D printing process offering advantages when it comes to productivity and thermal stresses. Here is an introduction to EBM.

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Medical & Dental

Production AM Demands Process and Procedures — More Machines Will Come Later

Arch Additive has transitioned to full production of implants made through electron beam melting. The transition has involved practices and personnel, not equipment. As customer products win approval and go to market, here are 5 operational moves the AM implant manufacturer has made.

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Artificial Intelligence and Additive Manufacturing Are Connected: AM Radio #36

Stephanie Hendrixson and Peter Zelinski discuss how AI and AM go together. There are already plenty of uses of AI in 3D printing for design, process planning and process monitoring, and the link will grow stronger as the “frictionlessness” of AI blends with that of AM.

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Design

Success With AM Involves Not Just the Part but Also Its Purpose

The founder of Keselowski Advanced Manufacturing says additive makes the conversation with the contract manufacturer different from the beginning.

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Metal

3D Printed Cutting Tool for Large Transmission Part: The Cool Parts Show Bonus

A boring tool that was once 30 kg challenged the performance of the machining center using it. The replacement tool is 11.5 kg, and more efficient as well, thanks to generative design.

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Production

The New Misperceptions Of AM: AM Radio #35

Tim Simpson and Peter Zelinski discuss a way additive manufacturing has advanced: The misperceptions have shifted. Knowledge of AM among manufacturers is more sophisticated now. The concerns that inform the perceptions of newcomers have therefore changed.

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Postprocessing

The Robot Craftsman: Force Sensing and Vision Help Realize Automated AM Postprocessing (Includes Video)

Automated production via additive manufacturing will need automated postprocessing. This UK startup is equipping robots with the capabilities needed for critical, fine-detail finishing of metal 3D printed parts.

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