Peter Zelinski

Peter Zelinski Editor-in-Chief

8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Automation

When Additive and Conventional Processes Work Together, the Result Is Manufacturing

Various recent articles demonstrate 3D printing and established processes finding one another and working together.

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Machining

DMG MORI: Build Plate “Pucks” Cut Postprocessing Time by 80%

For spinal implants and other small 3D printed parts made through laser powder bed fusion, separate clampable units resting within the build plate provide for easy transfer to a CNC lathe.

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More on Testing a 3D Printed Metal Bellows: The Cool Parts Show All Access

Günter Kappler, designer of the metal bellows in episode 64, describes the extent of the testing that has gone into validating the performance of these 3D printed parts.

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Mold Tooling

Daimler, OMIC Evaluate Wire-Fed DED for Moldmaking

3D printing a core and cavity on machine from Gefertec, followed by machining, allowed for a complete mold tool to be produced in three days.

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LFAM

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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Casting

In Casting and Molding, AM Simplifies Conventional Manufacturing

In new ways, additive processes are streamlining and enabling metal casting and plastic injection molding.

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Design

A Look at Lattice: The Cool Parts Show All Access

Lattice structures are great, but they have to end somewhere. When designing head padding made from lattices, how do you design the surfaces where the pads adhere to the helmet? Marek Moffet, chief technical officer for General Lattice, talks about that here.

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Foundry Lab: How Casting in a Day Will Improve the Design of Metal Parts (Includes Video)

The company’s digital casting process uses 3D printing, but the result is a cast part. By providing a casting faster than a foundry, the company says effective prototyping is now possible for cast parts, as well as bridge production.

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Automation

Formlabs Part Removal Mechanism Enables Lights-Out Production

A build platform overcoming the need for manual part removal enables automated part handling, and therefore continuous production from one build cycle to the next.

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Cool Parts

Airless Basketball Shows Promise of 3D Printed Lattices: The Cool Parts Show Bonus

Successfully matching the performance of a standard basketball demonstrates the control possible over the mechanical properties of digital materials.

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Defense

7 Takeaways From America Makes MMX 2023

America Makes just held its recent Members Meeting & Exchange. Here are observations related to cost and collaboration; digital manufacturing; and the sustainment and supply chain needs of the DoD.

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