Casting

Robots

More Examples of How 3D Printed Tooling Is Transforming Part Production

Illustrations of successes with tooling made through additive manufacturing in applications involving composite parts, robots, metal coating, die casting and construction.

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Mold Tooling

A Resonant Harmony for Bell Casting and 3D Printing

When a 180-year-old bell foundry sought an alternate solution for expensive metal mold patterns, it turned to a 125-year-old company for a modern solution: large-format additive manufacturing.

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Aerospace

GE Aviation Switches Four Existing Cast Parts to Metal 3D Printing

GE engineers say additive manufacturing can compete with casting as its improved productivity lowers cost and slashes development time.

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Production

Sand 3D Printing Benefits Lightweighting and EV Production

Brooks Crownhill Limited has used Voxeljet’s sand 3D printers to rapidly prototype automobile part molds, with the increased design flexibility enabling lightweighting while strengthening individual components.

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Porsche Advances Electrification with Generative Design

The sports car manufacturer achieves weight savings and assembly consolidation using additive manufacturing instead of casting for an electric drive housing.

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Materials

Look Again: This 3D Printed Part Isn't Plastic

This radiator cover is comparable in strength to an injection molded part, and was made at lower cost than 3D printed polymer.

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LFAM

Inside Oak Ridge’s 3D-Printed Machine Tool Moonshot

The widespread outsourcing of large machine castings led a collaborative team at Oak Ridge National Laboratory to tackle the machine tool supply chain. The first step? 3D print the largest cast component.

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Sand

Commercializing Sand 3D Printing in the New Tech Belt

Youngstown-area Humtown Products supplies both conventional and 3D printed sand cores and molds to foundries around the world. But sand tools for castings may be only the beginning.

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Sand

Casting Goes Digital with Sand 3D Printing, Nondestructive Testing

Tooling & Equipment International (TEI) used to make tooling for castings. Now, it casts prototype parts in a digital workflow using 3D printed sand molds in combination with simulation software, CT scanning and X-ray technology.

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Polymer

The Future of Jewelry Manufacturing Is Custom, On Demand and Perfectly Sized

The Melvin sisters launched their startup, The Future of Jewelry, when they couldn’t find matching signet rings. Now, customers can design exactly the ring they want, to be produced affordably through 3D printing and/or lost wax casting.

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