Casting

Casting

Is 3D Printing Competing with Casting? AM Radio #27B

On this episode of AM Radio, we discuss two examples of companies that are shortening supply chains by using 3D printing instead of casting.

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Casting

Recapping the Additive Manufacturing Conference 2022: AM Interacts With Conventional Processes: AM Radio #26B

On the AM Radio podcast, impressions of this year’s Additive Manufacturing Conference at IMTS. A notable element this year was attention to AM’s impact on processes such as casting and machining

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Automotive

Aluminum Gets Its Own Additive Manufacturing Process

Alloy Enterprises’ selective diffusion bonding process is specifically designed for high throughput production of aluminum parts, enabling additive manufacturing to compete with casting.

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Sand

Optimized Castings, Fast Turnarounds with Sand 3D Printing

IMTS 2022: ExOne’s S-Max Flex pairs industrial robots with an end effector printhead design that deposits binder into a 1,900 × 1,000 × 1,000 mm (74 × 39 × 39") telescoping build box that grows as the parts are built layer by layer.

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Ceramic

Casting With Complexity: How Casting Plus 3D Printing Combine the Strengths of Both

Aristo Cast is advancing a mode of part production in which casting makes the part, but 3D printing enables the geometry.

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Qualification Today, Better Aircraft Tomorrow — Eaton’s Additive Manufacturing Strategy

The case for additive has been made, Eaton says. Now, the company is taking on qualification costs so it can convert aircraft parts made through casting to AM. The investment today will speed qualification of the 3D printed parts of the future, allowing design engineers to fully explore additive’s freedoms.

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Materials

Robot Deposition Makes Giant Industrial Mixer Blade: The Cool Parts Show Bonus

Wire arc additive manufacturing produces a large component formerly made through casting, and allows for redesign of its internal cooling geometry.

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Postprocessing

AM 101: Additive Manufacturing Materials

In processes like machining, the material is a known quantity. A part starts as a block of material, or perhaps a forging or casting. Its form changes in the machining process, but its inherent material properties are already set. In additive manufacturing, however, the material properties are being established alongside the geometry of the part.

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Casting

Massivit 10,000 Additive Tooling System for Composites Manufacturing

Rapid + TCT 2022: The system utilizes the the company’s Cast In Motion technology, which is said to enable direct printing of complex molds using high-performance casting materials.

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Sand

Desktop Metal’s Robotic Additive Manufacturing System for Sand Printing

The ExOne S-Max Flex system use single-pass jetting technology to deliver 3D printing at high speeds for low-cost parts.

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