Space

Aerospace

3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71

Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.

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DED

Cryogenic Tanks for Space Refueling: The Cool Parts Show All Access

NASA's Paul Gradl describes an important application of AM beyond the spacecraft itself: refueling the spacecraft. Directed energy deposition offers the most practical way to produce aluminum tanks to keep fuel supercool.

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Metal

Sidus Space Successfully Launches LizzieSat Hybrid 3D-Printed Satellite

The hybrid 3D-printed satellite was manufactured using Markforged 3D printers for parts that would be incredibly lightweight, durable and custom to the structure to ensure the satellite remains intact during launch and works properly for its full life span in space.

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Metal

3D Printed Lattice for Mars Sample Return Crash Landing: The Cool Parts Show Bonus

NASA Jet Propulsion Laboratory employs laser powder bed fusion additive manufacturing plus chemical etching to create strong, lightweight lattice structures optimized to protect rock samples from Mars during their violent arrival on earth.

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Aerospace

Zenith Tecnica Manufactures 3D Printed Hardware for NASA Psyche Mission

The node components designed by Maxar Space Systems were well suited to the advantages of EBM AM due to their complex geometries.

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8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Space

Avio Utilizes Velo3D Metal Printers for Developing Propulsion Systems

The Italian space propulsion innovator is installing the printers in its Colleferro, Italy, headquarters to produce mission-critical parts for its family of rocket engines.

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Materials

3D Systems Verifies Performance of NASA’s GRX-810 Super Alloy

This oxide dispersion-strengthened alloy, developed by NASA, demonstrates exceptional mechanical properties and resistance to extreme temperatures, making it well suited for future use in critical components such as rocket engines, turbine blades and exhaust nozzle components.

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Materials

6K Additive, Agile Space Industries Partner to Advance Moon Mission

6K Additive’s Nickel 625 powder is being qualified for use in Agile’s A2200 engine to leverage additive manufacturing for engine lightweighting while also delivering tremendous power.

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Metal

Meltio Software Simplifies Wire-Laser Metal 3D Printing Technology

Meltio Space robot slicer employs a virtual model of the real robot movement.

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