Assembly Consolidation

Cool Parts

3D Printed NASA Thrust Chamber Assembly Combines Two Metal Processes: The Cool Parts Show #71

Laser powder bed fusion and directed energy deposition combine for an integrated multi-metal rocket propulsion system that will save cost and time for NASA. The Cool Parts Show visits NASA’s Marshall Space Flight Center.

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Production

Additive Manufacturing Versus Cavitation

The design freedom possible with laser powder bed fusion (LPBF) metal 3D printing is making it faster and easier to produce complex anticavitation devices for valves.

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Postprocessing

Freeform: Binder Jetting Does Not Change the Basics of Manufacturing

Rather than adapting production methodologies to additive manufacturing, this Pennsylvania contract manufacturer adapts AM to production methodologies. In general, this starts with conversation.

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Variable Resistance Valve Trim Achieves Lead Time Reduction Through AM: The Cool Parts Show #69

Baker Hughes is realizing shorter lead times and simplified manufacturing through powder bed fusion to produce valve trims previously assembled from many machined metal parts. 

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Defense

At General Atomics, Do Unmanned Aerial Systems Reveal the Future of Aircraft Manufacturing?

The maker of the Predator and SkyGuardian remote aircraft can implement additive manufacturing more rapidly and widely than the makers of other types of planes. The role of 3D printing in current and future UAS components hints at how far AM can go to save cost and time in aircraft production and design.

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Metal

From Parts to Problem-Solving: 3DEO's Evolution with Intelligent Layering Metal 3D Printing

The technology developer and parts provider is moving beyond transactional 3D printing, in favor of holistic solutions where its AM process can have the greatest impact.

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Sculpteo Redesigns Lumbar Support Belt to Enhance Environment Awareness for the Blind

The choice of the 3D printed flexible material considerably improves user comfort, while also simplifying the production process.

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Lightweighting

8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Aerospace

3D Printed "Evolved Structures" for NASA Exoplanet Balloon Mission: The Cool Parts Show #61

Generative design creates stiff, lightweight brackets for EXCITE mission monitoring planets orbiting other stars. The Cool Parts Show visits Goddard Space Flight Center.

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Robots

Micro Robot Gripper 3D Printed All at Once, No Assembly Required: The Cool Parts Show #59

Fine control over laser powder bed fusion achieves precise spacing between adjoining moving surfaces. The Cool Parts Show looks at micro 3D printing of metal for moving components made in one piece.

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