Peter Zelinski

Peter Zelinski Editor-in-Chief

Lightweighting

Lighter, Better-Performing Brake Rotor From 3D Printing: The Cool Parts Show #27

Additive manufacturing with an aluminum/ceramic composite enables a brake rotor with one-third the weight and five times the heat transfer of a typical rotor. We talk to the inventor on this episode of The Cool Parts Show.

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10 Examples of 3D Printed Tooling

Additive manufacturing can aid conventional manufacturing through the production of tooling. This article showcases 10 clever uses of 3D printed tooling.

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Composites

How 3D Printing Will Change Composites Manufacturing

A Q&A with the editor-in-chief of CompositesWorld explores tooling, continuous fiber, hybrid processes, and the opportunities for smaller and more intricate composite parts.

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Production

For Stratasys, Acquisition of Origin Part of Strategy Focused on Production and Polymer Materials

Americas president Rich Garrity describes how the two additive manufacturing technology companies came together (COVID-19 helped), along with the value of protecting one culture while allowing another to change.

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Materials

Metal 3D Printed Part Should Be Flat, Has Bubble — AM: Why the Failure? #1

What should have been a straightforward application of laser powder bed fusion to make a simple component in 316L stainless steel turned into a printing fail. See why the failure happened.

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EBM

3D Printed Scapula Customized for Patient: The Cool Parts Show #25

A patient treated for a tumor of the shoulder blade was able to preserve full use of the arm thanks to an implant tailored to the precise form of the original scapula and made through electron beam melting.

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Robots

Autonomous Underwater Vehicle With 3D Printed Hull: The Cool Parts Show #24

Our first episode of The Cool Parts Show from inside a 3D printer! Big Area Additive Manufacturing (BAAM) produces exterior components of a robot submarine and changes how this AUV is marketed.

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Aerospace

3D Printed Parts on the Mars Perseverance Rover: The Cool Parts Show #23

The Perseverance parts made through additive manufacturing are extreme examples of lightweighting. We have replicas of the 3D printed parts that were sent to Mars.

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Aerospace

Can the U.S. Become Self-Sufficient in Aerospace Alloy Metal Powders?

6K’s technology can upcycle titanium and nickel-alloy parts into additive manufacturing powder. Here is how the circular economy helps national security.

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LFAM

Video: Programming for Additive Turning of Cylindrical Parts

Directed energy deposition while the part is spinning enables a means of 3D printing axially symmetric parts. The operation is like CNC turning with material added instead of machined. Open Mind discusses programming the machine paths for this type of build.

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Mold Tooling

Additive Manufacturing Creates New Paths to Production

On the journey from product idea to production, when does the “mold moment” come? That is, the moment of needing to invest in tooling and make design commitments. 3D printing can delay this step on the journey or even avoid it altogether.

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For AM and Machining to Work Together, Let Them Compete

A medical device maker establishes a center of excellence for product and process development in which additive manufacturing and CNC machining both challenge and complement one another.

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