Articles

Polymer

Intrepid Automation: How Investment Casting Benefits From High Speed DLP

Vat polymerization 3D printing for investment casting patterns offers a way to deliver design freedom at production speed.

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Supply Chain

Making Sense of Data from Directed Energy Deposition (DED)

“It should be easier to qualify an additive part than a casting,” says Formalloy CEO Melanie Lang. The company’s tools for capturing and analyzing data are bringing this vision closer to reality. 

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Postprocessing

Video: Reinforcing (and Joining) Parts After 3D Printing

Reinforce 3D has developed a method that can be applied to strengthen 3D printed parts by feeding continuous fiber and resin through them. The technique also enables joining parts of various materials and manufacturing methods.

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Supply Chain

Next-Gen Horse Trailers to Be Built With Robotic 3D Printing

Double D Trailers is currently developing a prototype horse trailer that will be made with large-format additive manufacturing. The technology brings potential benefits for labor, weight and design features to this subset of recreational vehicles.

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Postprocessing

Protolabs Opens New DMLS Facility to Meet Increasing Additive Demand

Protolabs recently opened the doors to its new DMLS additive manufacturing facility to support its customers’ growing demand for AM. The facility, built from the ground up, was designed to accommodate a smooth and safe workflow, continue expanding machine and technology offerings and promote burgeoning additive production. 

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3DOS, AeroEdge Collaborate for Decentralized Manufacturing in Japan

The aerospace manufacturer will be the first major industrial partner for metal additive manufacturing on the 3DOS platform for decentralized additive manufacturing.

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Robots

Copper, New Metal Printing Processes, Upgrades Based on Software and More from Formnext 2023: AM Radio #46

Formnext 2023 showed that additive manufacturing may be maturing, but it is certainly not stagnant. In this episode, we dive into observations around technology enhancements, new processes and materials, robots, sustainability and more trends from the show. 

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Formnext

10 Video Reports From Formnext 2023

Our Formnext video playlist: Stephanie Hendrixson and Peter Zelinski report on various technologies seen at Formnext 2023 in brief videos they filmed at the show.

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Ceramic

8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Automation

When Additive and Conventional Processes Work Together, the Result Is Manufacturing

Various recent articles demonstrate 3D printing and established processes finding one another and working together.

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Inspection Method to Increase Confidence in Laser Powder Bed Fusion

Researchers developed a machine learning framework for identifying flaws in 3D printed products using sensor data gathered simultaneously with production, saving time and money while maintaining comparable accuracy to traditional post-inspection. The approach, developed in partnership with aerospace and defense company RTX, utilizes a machine learning algorithm trained on CT scans to identify flaws in printed products.

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Consumer Goods

3D Printed Ductile Spikes for Better Sound Quality: The Cool Parts Show Bonus

Work on 3D printing flexible metal bellows has led to other applications, including the development of ductile spikes that sit between a speaker and the surface below to help limit vibration and isolate the audio equipment. 

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Are You a 3D