Support Structures and Build Layout Lead to Series of Fails — AM: Why the Failure? #4
A 3D printed piston crown illustrates the iterative path to success often part of laser powder bed fusion additive manufacturing.
Peter Zelinski
Editor-in-Chief, Additive Manufacturing
Hi-Fi 3D Printed Speaker Cabinet: The Cool Parts Show #29
The Hylixa high-fidelity speaker has an internal geometry and footprint designed for optimal sound that could only be realized through 3D printing. How Node Audio developed and produces this product.
Reusable, 3D Printed Copper Filter: The Cool Parts Show #28
In this episode of The Cool Parts Show, we learn how controlled porosity obtained through binder jetting can be applied to build metal filters capable of trapping — and even eliminating — virus particles.
Metal 3D Printed Part Has Unplanned Feature, Not Part of the Design — AM: Why the Failure? #2
This component for the oil and gas industry features a shelf through the lattice structure that does not appear in the CAD model. How did it get there? The answer does not involve STL, but we talk about that anyway.
Lighter, Better-Performing Brake Rotor From 3D Printing: The Cool Parts Show #27
Additive manufacturing with an aluminum/ceramic composite enables a brake rotor with one-third the weight and five times the heat transfer of a typical rotor. We talk to the inventor on this episode of The Cool Parts Show.
Enter Your 3D Printed Parts in The Cool Parts Showcase
The first-ever contest from The Cool Parts Show seeks innovative parts made through additive manufacturing. Enter by August 13.
3D Printed Air Duct Based on Fluid Dynamics: The Cool Parts Show #26
Air ducts are ubiquitous, but are they all as efficient as they need to be? Computational fluid dynamics informed the redesign of this 3D printed air duct — made to serve a 3D printer.
3D Printed Headgear that Can Take a Hit: The Cool Parts Show #31
A custom helmet made via Multi Jet Fusion has allowed Sarah Piersanti to get back to practicing jiu-jitsu without fear of damaging her cochlear implant.
Stephanie Hendrixson
Senior Editor, Additive Manufacturing
Video: Why the Failure? First Episode of Our New Series About Process Challenges in AM
Professor of additive manufacturing Tim Simpson joins me to talk about 3D printing fails and what they teach. Follow #AMWTF on LinkedIn, where we will debut each new failed build ahead of every episode.
3D Printed Scapula Customized for Patient: The Cool Parts Show #25
A patient treated for a tumor of the shoulder blade was able to preserve full use of the arm thanks to an implant tailored to the precise form of the original scapula and made through electron beam melting.
PrintSyst Automates AM Decision Making with AI (Includes Video)
The startup’s cloud-based artificial intelligence tool is designed to help companies adopting additive manufacturing make fast, easy decisions about what and how to 3D print.
Why Dig a Pit in an Additive Manufacturing Facility?
At the end of 2019, Additive Engineering Solutions moved two of its BAAM 3D printers out of the way and began to dig a hole in the floor. How going lower allows AES to build higher.
Autonomous Underwater Vehicle With 3D Printed Hull: The Cool Parts Show #24
Our first episode of The Cool Parts Show from inside a 3D printer! Big Area Additive Manufacturing (BAAM) produces exterior components of a robot submarine and changes how this AUV is marketed.
3D Printed Parts on the Mars Perseverance Rover: The Cool Parts Show #23
The Perseverance parts made through additive manufacturing are extreme examples of lightweighting. We have replicas of the 3D printed parts that were sent to Mars.
Lightweight Combustion Chamber for 3D Printed Rocket Engine: The Cool Parts Show #30
An engine for repeated trips to the moon is 3D printed in just three pieces from a metal matrix composite combining aluminum for weight saving with ceramic for high-temperature performance.
Peter Zelinski
Editor-in-Chief, Additive Manufacturing
Video: Programming for Additive Turning of Cylindrical Parts
Directed energy deposition while the part is spinning enables a means of 3D printing axially symmetric parts. The operation is like CNC turning with material added instead of machined. Open Mind discusses programming the machine paths for this type of build.
A Three-Piece Toolset to Minimize Metal Additive Build Failures (Includes Video)
Three separate software tools from Siemens attempt to control some of the most challenging variables within metal AM: build orientation, distortion and deposition paths. Part of software video series.
Video: Challenges and Opportunities in Additive Manufacturing
Is additive manufacturing ready for full-scale production? Yes, but it isn't that simple. Our editors break down the issues to consider in this video conversation.
Coming December 8: The Cool Parts Show Live
Join us December through February for monthly special installments of The Cool Parts Show live inside IMTS spark.
3D Printed Animal Enrichment Device: The Cool Parts Show Bonus Episode
The Cool Parts Show goes to the zoo to learn about a 3D printed enrichment device being used to challenge and engage meerkats, birds, foxes and more in this bonus episode.
What Do These Flip Flops Say About Manufacturing's Future?: The Cool Parts Show S3E5
These 3D printed flip-flops are an example of mass customization, but they also hint at manufacturing's more sustainable, circular future. Find out why in this episode of The Cool Parts Show.
Directed Energy Deposition (DED) Error Turns Nozzle Into Chess Piece — AM: Why the Failure? #3
Chess pieces are often 3D printed as demo parts, but this one was an accident! What happened? The answer involves heat transfer.
Peter Zelinski
Editor-in-Chief, Additive Manufacturing
How 3D Printing Changes Products in the Circular Economy (Video #4)
3D printing makes possible new and different consumer goods, but also changes the buyer's relationship to those goods. More in this video, part of our series on 3D Printing and the Circular Economy.
More Sustainable Manufacturing Through 3D Printing (Video #3)
3D printing can support the circular economy by offering an alternative to centralized mass production. More in this video, part of our series on 3D Printing and the Circular Economy.
How 3D Printing Enables More Sustainable Designs (Video #2)
The circular economy needs the lightweight, optimized and efficient designs that only 3D printing can provide. More in this video, part of our series on 3D Printing and the Circular Economy.
3D Printing with Renewable Materials, Frugally Applied (Video #1)
Part of our 3D Printing and the Circular Economy series, this video explores the ways that AM supports more sustainable material choices.
What Is the Circular Economy, and How Can 3D Printing Help? (Video)
What does it mean to be sustainable, to manufacture in a circular economy? And where does 3D printing fit? These questions and more answered in this video, the first of our 3D Printing and the Circular Economy series.
Micro 3D Printing for Tiny Connectors: The Cool Parts Show S3E4
Microscale additive manufacturing offers an alternative to micromolding and micromachining. On this episode of The Cool Parts Show, 3D printed electrical connectors are our smallest cool part yet.
