Hybrid manufacturing

Sidus Space Successfully Launches LizzieSat Hybrid 3D-Printed Satellite

The hybrid 3D-printed satellite was manufactured using Markforged 3D printers for parts that would be incredibly lightweight, durable and custom to the structure to ensure the satellite remains intact during launch and works properly for its full life span in space.

Angela Osborne
Managing Editor, Gardner Business Media

Hybrid Additive Manufacturing Machine Tools Continue to Make Gains (Includes Video)

The hybrid machine tool is an idea that continues to advance. Two important developments of recent years expand the possibilities for this platform.

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5 Points You Might Not Know About Hybrid CNC Machine Tools

Hybrid Manufacturing Technologies’ co-founder describes the role of hybrid additive manufacturing machines, and explores their possibilities related to heat treating, multimaterial tooling and making parts with embedding sensing.

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Soniclayer 1600 Combines Ultrasonic 3D Printing With CNC Milling

The printer features an ultrasonic additive manufacturing 3D printing process which generates very little heat, making it possible to embed electronics, fiber optics, sensors and other components inside these prints.

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Mantle’s High-Precision Shaping for Automating Precision Toolmaking

The High-Precision Shaping feature expands the capabilities of Mantle’s hybrid metal 3D printing technology, enabling finer feature creation and dramatically expanding the geometries compatible with its TrueShape process.

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Nicolet Plastics Succeeds Using Mantle's Hybrid Metal 3D Printing Method for Mold Tooling

A recent webinar explores Nicolet Plastics’ success using Trueshape Technology, Mantle’s approach to print injection mold tooling. The current challenges this technology addresses and alleviates in additive manufacturing confirms this method is effectively reducing lead times and cost constraints, while producing better inserts.  

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Large-Format “Cold” 3D Printing With Polypropylene and Polyethylene

Israeli startup Largix has developed a production solution that can 3D print PP and PE without melting them. Its first test? Custom tanks for chemical storage.

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GRM Develops Software for OverHiPP Project to Improve Accuracy of Digital Twins

As part of an OverHiPP study, GRM has created software that enables users to virtually model and analyze 3D printed structures at a level of detail never seen before — an accurate digital twin can now be generated, enabling precise design decisions to be made.

Angela Osborne
Managing Editor, Gardner Business Media

DMG MORI’s Hybrid 3D Printer Offers 5-Axis Simultaneous Machining

DMG MORI’s Lasertec 3000 DED hybrid 3D printer offers process integration by combining laser deposition welding with 5-axis, turn-mill machining in one setup.

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Matsuura, Purdue Collaborate on Convergent Manufacturing Innovations

The partners are working to advance innovations in convergent manufacturing as researchers converge an array of processes in one platform to enable breakthroughs in manufacturing science and engineering.

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Nikon Invests in Hybrid Manufacturing Technologies

HMT’s technology enables users to take full advantage of the additive manufacturing process by unifying multiple complementary technologies in one setup.

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The World’s Tallest Freestanding 3D Printed Structure

Dimensional Innovations paired additive and subtractive manufacturing to create a monument for the NFL’s Las Vegas Raiders new stadium. The “never been done before” project resulted in the world’s tallest freestanding 3D printed structure.

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World’s Largest Metal 3D Printer Seen at Ingersoll Grand Opening Event

Maker of large additive and subtractive machines adds capacity in Rockford, Illinois.

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Hybrid Metal 3D Printer Enables Quick-turn Prototyping

IMTS: Matsuura Machinery’s Lumex Avance hybrid metal 3D printers are said to enable lights-out production for highly accurate parts from metal powders.

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JuggerBot 3D Awarded $4 Million by Air Force to Develop Large Format Hybrid Additive System

The project focuses on advancing the ability to print a thermoset composite material that can transform the way an aircraft structure is designed, fabricated and sustained for limited-life aircraft.

Angela Osborne
Managing Editor, Gardner Business Media

HyperMill CAM Software for Hybrid Manufacturing

IMTS 2022: The hyperMill CAM software features an additive manufacturing capability option, which is said to provide efficient hybrid processing with simultaneous additive and subtractive processing on one machine.

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Hybrid Manufacturing Turns Design Inside Out

Hybrid systems combine traditional subtractive processes with additional processes, including laser metal deposition for additive manufacturing and friction stir welding, enabling manufacturers to design products from the inside-out.

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How 3D Printing Will Change Composites Manufacturing

A Q&A with the editor-in-chief of CompositesWorld explores tooling, continuous fiber, hybrid processes, and the opportunities for smaller and more intricate composite parts.

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AM 101: What is Ultrasonic Additive Manufacturing?

Going from additive to subtractive can be simple with Ultrasonic Additive Manufacturing (UAM). What is it and how does it work? Learn the basics in this 101 post.

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CNC Engineering Integrates 3D Printing Solutions With CNC Machine Tools

CNC Engineering and Meltio have collaborated to design a solution that combines the power and reliability of FANUC CNC with cutting edge additive manufacturing technology.

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Collaborators Work on Subsurface Project for Cold Plate Manufacturing

The project goal is to offer a new process head enabling CoreFlow on any CNC system via retrofit integration. In addition to the ability to alternate between milling and CoreFlow, the hybrid CNC will also feature optional subsurface inspection using the Ambit Wave ultrasonic inspection head developed by HMT.

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Video: Intelligent Layering Metal 3D Printing at 3DEO

Contract manufacturer 3DEO delivers metal parts using Intelligent Layering, a binder jetting-like 3D printing process the company developed and operates internally. Here’s how it works. 

Stephanie Hendrixson
Executive Editor, Additive Manufacturing

Setforge Begins Hybrid Series Production of Composites

Hybrid composite manufacturing has enabled Setforge to expand into new markets with cost-competitive parts that handle higher specific loads than steel.

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Finland Sees Swifter Castings Through Hybrid Manufacturing

Combining sand 3D printing with casting has enabled Hetitec Oy to meet the underserved small-batch Finnish casting market — in some cases, producing high-priority parts in under a week.

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Solvay, 9T Labs Collaborate on Carbon Composite Parts for Mass Production

High-performance composite materials plus the hybrid additive fusion solution process is said to lower production costs for advanced composite parts.

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America Makes Announces Winners of Rapid Innovation Call

Selected teams will receive funding from the Air Force Research Laboratory to help fill critical gaps in additive manufacturing technology.

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Simulation Prevents Expensive Hybrid Manufacturing Errors

Errors while finish-machining additively manufactured parts can waste production time and tens of thousands of dollars. Vericut has enabled Keselowski Advanced Manufacturing to avoid these mistakes.

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SLM Solutions, Burgmaier Introduce Case-Hardening Steel for AM Tooling, Hybrid Manufacturing

Burgmaier introduces case-hardening steel 16MnCr5 to additive manufacturing and develops a hybrid additive manufacturing process using the SLM280.

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