Machining

8 Cool Parts From Formnext 2023: The Cool Parts Show #65

New additive manufacturing technologies on display at Formnext were in many cases producing notable end-use components. Here are some of the coolest parts we found at this year’s show.

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Automation

When Additive and Conventional Processes Work Together, the Result Is Manufacturing

Various recent articles demonstrate 3D printing and established processes finding one another and working together.

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Production

DMG MORI: Build Plate “Pucks” Cut Postprocessing Time by 80%

For spinal implants and other small 3D printed parts made through laser powder bed fusion, separate clampable units resting within the build plate provide for easy transfer to a CNC lathe.

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Production

Part Removal Efficiency In a 600 mm Plus World

Clay Olson of EDM Performance Accessories discusses the difficulties and opportunities in cutting off parts from the build plates of large AM systems. Molybdenum wire EDM offers an effective solution to the challenge of large-part cutoff. 

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Postprocessing

ATI to Establish Additive Manufacturing Facility to Serve US Navy

ATI will utilize its metal additive manufacturing and machining capabilities as part of contract with Bechtel Plant Machinery Inc. (BPMI) to support the U.S. Navy.

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Postprocessing

Research Partners 3D Print MIM Tool With Near-Contour Cooling

Compared to a conventional approach in machining, the use of an additive manufacturing process to produce a MIM tool reduces the total production time from around 8 weeks to approximately 5 days.

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Machining

How Norsk Titanium Is Scaling Up AM Production — and Employment — in New York State

New opportunities for part production via the company’s forging-like additive process are coming from the aerospace industry as well as a different sector, the semiconductor industry.

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Seurat: Speed Is How AM Competes Against Machining, Casting, Forging

“We don’t ask for DFAM first,” says CEO. A new Boston-area additive manufacturing factory will deliver high-volume metal part production at unit costs beating conventional processes.

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VulcanForms Is Forging a New Model for Large-Scale Production (and It's More Than 3D Printing)

The MIT spinout leverages proprietary high-power laser powder bed fusion alongside machining in the context of digitized, cost-effective and “maniacally focused” production.

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Production

New Zeda Additive Manufacturing Factory in Ohio Will Serve Medical, Military and Aerospace Production

Site providing laser powder bed fusion as well as machining and other postprocessing will open in late 2023, and will employ over 100. Chief technology officer Greg Morris sees economic and personnel advantages of serving different markets from a single AM facility.

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