AMWTF

Materials

Support Structures and Build Layout Lead to Series of Fails — AM: Why the Failure? #4

A 3D printed piston crown illustrates the iterative path to success often part of laser powder bed fusion additive manufacturing.

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Metal

Directed Energy Deposition (DED) Error Turns Nozzle Into Chess Piece — AM: Why the Failure? #3

Chess pieces are often 3D printed as demo parts, but this one was an accident! What happened? The answer involves heat transfer.

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AMWTF

Metal 3D Printed Part Has Unplanned Feature, Not Part of the Design — AM: Why the Failure? #2

This component for the oil and gas industry features a shelf through the lattice structure that does not appear in the CAD model. How did it get there? The answer does not involve STL, but we talk about that anyway.

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AMWTF

Metal 3D Printed Part Should Be Flat, Has Bubble — AM: Why the Failure? #1

What should have been a straightforward application of laser powder bed fusion to make a simple component in 316L stainless steel turned into a printing fail. See why the failure happened.

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