Articles

WAAM

Daimler, OMIC Evaluate Wire-Fed DED for Moldmaking

3D printing a core and cavity on machine from Gefertec, followed by machining, allowed for a complete mold tool to be produced in three days.

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Metal

Velo3D Develops Supplier Network to Scale Production of Sapphire XC Machine (Includes Video)

The company’s larger size machine is also the machine seeing larger demand. Successful integration of subassembly suppliers with the company’s own production in California began this year.

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Sporting Goods

Lightning Round — Recent Popular AM Topics: AM Radio #44

Sporting goods, tooling, multiple materials — in this episode of AM Radio, Jodee McElfresh and Peter Zelinski discuss the topics that have been popular on the Additive Manufacturing Media website and social media recently.

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LFAM

Part Removal Efficiency In a 600 mm Plus World

Clay Olson of EDM Performance Accessories discusses the difficulties and opportunities in cutting off parts from the build plates of large AM systems. Molybdenum wire EDM offers an effective solution to the challenge of large-part cutoff. 

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Metal

Multimodal Powders Bring Uniform Layers, Downstream Benefits for Metal Additive Manufacturing

A blend of particle sizes is the key to Uniformity Labs’ powders for 3D printing. The multimodal materials make greater use of the output from gas atomization while bringing productivity advantages to laser powder bed fusion and, increasingly, binder jetting.

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Materials

Video: Multimodal Powders for Metal 3D Printing

Rather than uniform particle diameters, multimodal powders combine particles of different sizes. In this video, how and why Uniformity Labs produces multimodal metal powders for additive manufacturing. 

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Moving Up in 3D

Meet Haleyanne Freedman, an additive manufacturing consultant, in Chicago, Illinois.

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Cool Parts

FDA-Approved Spine Implant Made with PEEK: The Cool Parts Show #63

Curiteva now manufactures these cervical spine implants using an unusual 3D printing method: fused strand deposition. Learn how the process works and why it’s a good pairing with PEEK in this episode of The Cool Parts Show. 

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Casting

In Casting and Molding, AM Simplifies Conventional Manufacturing

In new ways, additive processes are streamlining and enabling metal casting and plastic injection molding.

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Curiteva Implant Manufacturing Process: The Cool Parts Show All Access

Todd Reith explains the workflow for creating Curiteva’s 3D printed spine implants from PEEK.

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Curiteva on Ti vs PEEK: The Cool Parts Show All Access

Curiteva produces cervical spine implants using PEEK, but today most spine implants are made of metal — specifically, titanium. There are very good reasons to choose titanium, as Erik Erbe describes in this interview clip. But, PEEK may have the edge in terms of stiffness, osseointegration and another important factor we learned about.

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Design

A Look at Lattice: The Cool Parts Show All Access

Lattice structures are great, but they have to end somewhere. When designing head padding made from lattices, how do you design the surfaces where the pads adhere to the helmet? Marek Moffet, chief technical officer for General Lattice, talks about that here.

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