Articles

Software

Spherene Creates Metamaterial with Geometry Derived from Spheres

An algorithm developed by Spherene Inc. generates Adaptive Density Minimal Surfaces (ADMS) as a self-supporting infill strategy that can be used to reduce mass and manage material properties in 3D printed parts.

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Production

8 Ways the Plastics Industry Is Using 3D Printing

Plastics processors are finding applications for 3D printing around the plant and across the supply chain. Here are 8 examples.

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3D Printed Airless Basketball Now for Sale

Wilson began selling its Airless Gen1TM 3D printed basketball on February 16, 2024. Here’s what we learned about the ball last year, in this bonus episode of The Cool Parts Show. 

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Sporting Goods

Titanium Golf Club Line Leverages AM to Boost Clubhead Performance

Japanese lifestyle golf brand Designer utilizes Farsoon 3D printing to optimize the design and production of its latest titanium golf club line.

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Polymer

Aircraft Ducts 3D Printed in Composite Instead of Metal: The Cool Parts Show #68

Eaton’s new reinforced PEKK, tailored to aircraft applications, provides a cheaper and faster way to make ducts compared to formed aluminum.

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More on 3D Printed Ducts: Optimizing for Airflow

Once air ducts transition to AM, the next step is using the physics of airflow to optimize the design.

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How 3D Printers Will Change for Production: The Cool Parts Show All Access

As Eaton advances toward production of aircraft ducts now made via 3D printed composite instead of metal, a team member involved with this work considers the machine features that will make them more capable for this role.

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Making Sense of Qualification, Certification and Standards in Additive Manufacturing: AM Radio #48

AM needs standards and processes for qualification and certification just like any other process. In this conversation with Dr. Tim Simpson, AM editors dive into the distinctions between these terms, and explore how they are influencing additive adoption and advancement. 

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Polymer

NIOSH Publishes 3D Printing Safety Guide for Nonindustrial Settings

NIOSH has published a 3D printing safety guide for small businesses and other additive manufacturing users such as makerspace users, schools, libraries and small businesses.

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Insight Masterbatches Improve Appearance of PLA, PETG FDM Systems, and More News of Note

America Makes names winners of EARTH Project totaling $1.2 million | The Virtual Foundry developed its M300 Tool Steel Filamet material for fused filament fabrication, offering compatibility with a variety of 3D printers.

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Production

At General Atomics, Do Unmanned Aerial Systems Reveal the Future of Aircraft Manufacturing?

The maker of the Predator and SkyGuardian remote aircraft can implement additive manufacturing more rapidly and widely than the makers of other types of planes. The role of 3D printing in current and future UAS components hints at how far AM can go to save cost and time in aircraft production and design.

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Aerospace

7 Lessons From General Atomics on AM for Aircraft Part Production

A manufacturing leader overseeing the way additive manufacturing is transforming unmanned aerial systems (UASs) offers observations about succeeding with 3D printing as an aircraft production process.

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